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3500 lb Trailer Electric Brake Axle Service Kit – 3.5K Capacity – 5 on 4.5

35k-eb-ask-545

$189.63 $399.99 53% OFF

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3500 lb Trailer Electric Brake Axle Service Kit with 5 on 4.5 Bolt Pattern.
3500 lb Trailer Electric Brake Axle Service Kit - 3.5K Capacity - 5 on 4.5
$189.63 $399.99 53% OFF

Trailer Brakes FAQ

Downloadable Files

Downloadable Wiring Diagram

Yes, you can add brakes to your 2000 lb trailer axle!

To get started, you’ll want to ensure you have the proper components. Check out our selection for Trailer Axle Drums here: 2000 lb Hub and Drums.

You’ll also need the correct braking system for your setup. For that, we offer a variety of Trailer Brakes specifically designed for 2000 lb trailers. You can explore these options here: 2000 lb Trailer Brakes.

Together, these components will help ensure that your trailer axle is properly equipped and safe for use. Happy towing!

Answer:

Electric Brakes: These are common and effective for trailers in this weight range. They provide proportional braking power based on the trailer’s load.

Hydraulic Brakes: Found on some heavy-duty trailers, they offer consistent braking performance but require a hydraulic brake controller.

Considerations: The choice depends on your trailer’s usage, compatibility with your towing vehicle, and local regulations. Check your manufacturer’s guidelines to ensure you choose the right type and capacity.

trailer wiring guide for AxleTek Genuine Brakes

Answer:

Wiring Basics: Trailer brake wiring usually consists of a ground wire, a positive brake signal wire, and sometimes additional wires (such as for reverse lights).

Secure Connections: Ensure connections are clean, corrosion-free, and secured with proper connectors (quick disconnects, spade connectors, etc.).

Fuse Protection: Most systems include a fuse to protect against shorts.

Reference Diagrams: Always consult the wiring diagram provided by your brake manufacturer, as wiring colors and configurations can differ between models.

Testing: Once wired, test the trailer brakes with the vehicle stationary before hitting the road. If your brakes aren’t activating properly, recheck the connections and consult the manufacturer’s instructions.

Answer:

Definition: Burnishing is the process of ‘seating in’ the brake shoes or pads by gradually building up friction material contact.

Purpose: This helps ensure that the brakes engage smoothly and evenly over the entire surface, leading to improved performance and longer life.

Process:

      • Initial Break-In: Lightly apply the brakes at low speeds in a controlled environment to generate minimal, consistent heat.

      • Multiple Cycles: Repeat braking gently several times to smooth out the contact surface.

      • Consequences of Skipping Burnishing: Without proper burnishing, you might experience uneven braking, reduced effectiveness, or premature brake wear.

Answer:

Preparation:

• Verify you have the correct brake system for your trailer’s weight.

• Gather all tools and refer to the installation manual.

Mounting the Brakes:

• Securely mount the brake assemblies (whether they are drum or disc brakes) to the trailer axle.

• Check that all hardware is tightened to the manufacturer’s specifications.

Wiring:

• Run the wiring through the designated channels and secure them away from moving parts.

• Connect the wiring according to the wiring diagram.

Adjustments:

• Adjust the brake shoes or pads for proper contact with the drum or rotor.

• Ensure there’s proper clearance as recommended in the instructions.

Testing:

• After installation, test the brakes in a safe, controlled environment.

• Make any necessary fine-tuning adjustments for optimal performance.

Answer:

Double-Check Wiring: Improper connections or a bad ground can lead to non-functioning brakes.

Review Adjustments: Ensure the brake shoes/pads are adjusted correctly. Uneven contact may cause dragging or poor braking performance.

Inspect Burnishing: Inadequate burnishing can result in a delay or inconsistency in brake engagement.

Consult Documentation: Refer back to your manufacturer’s installation and troubleshooting guides for specific diagnostic tips.

Professional Help: If you continue to have issues, consult a trailer brake specialist or mechanic for an in-depth inspection.

Yes, we do! We take quality and safety very seriously. Unlike some competitors (like Dexter Brakes), if your brake pads ever show signs of cracking, we stand by our product with a lifetime no crack warranty. This means that if you ever notice any cracks in your brake pads, we’ll replace them free of charge. Our commitment is to provide reliable, safe braking performance throughout the life of your trailer.

Answer:

Troubleshooting trailer brake issues can involve a few key steps. Here’s a simple guide to help you diagnose common problems:

1. Check the Wiring and Connections:

Inspect All Wiring: Look for loose, frayed, or corroded wires. Ensure that connections (including the ground) are secure and clean.

Verify the Fuses/Relays: Check that your trailer’s fuse and any brake relay are functioning correctly.

Consult the Wiring Diagram: Refer to your brake manufacturer’s wiring diagram to ensure that each connection is correct.


2. Examine Brake Components and Adjustments:

Inspect Brake Pads/Shoes: Look for wear, glazing, or uneven wear. Remember that cracked pads can trigger warranty claims if applicable.

Check Brake Adjustments: Make sure the brake shoes or pads have the correct amount of clearance with the drum or rotor. Too much clearance can lead to delayed braking, while too little can cause dragging.

Confirm Burnishing Process: If your brakes are new, verify that they were properly burned in. Inadequate burnishing can lead to inconsistent engagement.


3. Test the Brake Controller and Signals:

Functionality Check: Ensure that the brake controller in your tow vehicle is calibrated and functioning as it should.

Signal Verification: Use a multimeter to check that the proper voltage is reaching the trailer brakes when activated.


4. Look for Overheating or Binding:

Overheating Signs: If the brakes feel ‘grabby’ or if you notice a burning smell during operation, the brakes may be overheating.

Check for Binding: Ensure that the brakes engage and disengage smoothly. Binding or dragging can indicate issues with the adjustment or mechanical components.


5. Review Installation Details:

Proper Mounting: Confirm that the brake assemblies and hardware are securely installed. Loose mounting can affect performance.

Clearance and Alignment: Double-check that the hub face, wheel, and brake drum/rotor are properly aligned.


6. Consult Documentation and Support:

Owner’s Manual: Revisit the installation and troubleshooting sections in your owner’s manual.

Professional Assistance: If you’ve run through these steps and are still experiencing problems, consider consulting a trailer brake specialist or a professional mechanic.

Description

Upgrade your trailer’s braking system with the 3500 lb Trailer Electric Brake Axle Service Kit. Specifically designed for trailers with a 3,500 lb axle capacity, this kit combines durability, efficiency, and convenience to enhance towing safety and performance. Featuring self-adjusting electric brakes, pre-greased hub-and-drum assemblies, and a comprehensive set of components, this kit is perfect for light to medium-duty trailers. All components are certified by CSA and QAI, ensuring compliance with stringent quality and safety standards. With free nationwide shipping, this kit delivers unmatched value for trailer maintenance or upgrades.

Axle Service Kit Components

  • 3500 lb 10 x 2-1/4 Self-Adjust Electric Brake Assembly – Right Hand
    • SKU: 12-796
    • Features a self-adjusting design that ensures optimal braking performance without manual adjustments.
  • 3500 lb 10 x 2-1/4 Self-Adjust Electric Brake Assembly – Left Hand
    • SKU: 12-795
    • Designed for the driver’s side of the trailer, offering consistent and reliable braking power.
  • 3500 lb Hub and Drum Assembly, 5 on 4.5 Bolt Pattern
    • SKU: 19-100
    • Quantity: 2
    • Includes pre-greased hubs, bearings, races, seals, grease caps, and lug nuts for a complete solution.

Axle Service Kit Key Features and Benefits

This kit is a complete package designed to simplify the installation and maintenance of your trailer’s braking system. Below are the standout features:

  • Self-Adjusting Brakes: The electric brakes automatically adjust themselves to maintain proper alignment, reducing the need for frequent manual calibration. This ensures consistent stopping power for your trailer.
  • Pre-Greased Hubs: The hub-and-drum assemblies come pre-greased, saving time during installation and providing optimal lubrication for smooth performance.
  • Durable Materials: The brake assemblies and hubs are constructed from high-quality iron with a zinc-enriched finish, offering superior corrosion resistance and longevity.
  • Wide Compatibility: Fits most standard 3,500 lb axles, including those from leading manufacturers such as Dexter, Lippert, and AL-KO.
  • E-Z Lube-Compatible: Includes grease caps with rubber plugs, allowing you to lubricate the bearings without disassembling the hub assembly.

3500 lb Axle Service Kit Specifications

This kit is engineered to meet the demands of trailers with a 3,500 lb axle capacity. Detailed specifications for the components are as follows:

  • Brake Dimensions: 10″ diameter x 2¼″ wide
  • Hub Bolt Pattern: 5 on 4.5
  • Wheel Compatibility: Fits 13″, 14″, and 15″ wheels
  • Axle Rating: 3,500 lbs total capacity
  • Bearings: Inner: L68149 (1.378″ ID), Outer: L44649 (1.063″ ID)
  • Races: Inner: L68111, Outer: L44610
  • Grease Seal: Model 58846 (ID: 1.719″, OD: 2.565″)
  • Warranty: Limited 1-year warranty

Use Cases

This kit is ideal for a variety of trailer applications, including:

  • Cargo Trailers: Ensures safe transport of goods over long distances.
  • Utility Trailers: Handles the wear and tear of daily use with ease.
  • Boat Trailers: Designed to withstand exposure to marine environments, providing reliable stopping power.

Installation and Maintenance Tips

Installing and maintaining this kit is straightforward, but following these tips will help maximize its performance:

  • Secure the Trailer: Ensure the trailer is parked on a level surface and the wheels are properly chocked before installation.
  • Follow Torque Specifications: Tighten lug nuts and other components to the manufacturer’s recommended torque settings.
  • Inspect Regularly: Check the hub-and-drum assembly, brakes, and bearings every 6 months or 6,000 miles for signs of wear or damage.
  • Lubricate Bearings: Use a grease gun to apply fresh grease through the E-Z Lube caps regularly to maintain smooth operation.

Why Choose This Kit?

The 3500 lb Trailer Electric Brake Axle Service Kit offers unmatched quality, convenience, and performance for trailer owners. With components designed for durability and ease of use, this kit ensures safety and reliability on the road. Whether you’re upgrading your trailer or performing routine maintenance, this kit provides a comprehensive solution tailored to your needs.

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Order your 3500 lb Trailer Electric Brake Axle Service Kit – 5 on 4.5 today and enjoy Fast Nationwide Shipping! Don’t compromise on safety and performance for your trailer—this kit has you covered.

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